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NRC Limited

Tuesday, June 5, 2007

NRC Limited (formerly known as National Rayon Corporation Ltd) is a Rs.400 Crores turnover company manufacturing Viscose Filament Rayon) Yarn, Nylon tyre cord Fabric and Chemicals such as Caustic Soda, Sulphuric acid, Carbon-di-sulphide etc. The Company has its integrated plant situated at Kalyan, on the outskirts of Mumbai. The Company's plants are situated on freehold land of about 450 acres and have full infrastructure such as Railway-siding, Water works, Staffs and Officers colony, School, Hospital, Shopping complex. In June, 1999 Company has commissioned cogeneration captive D.G. Power Plant of 24 MW.

This 55 years old Company has employed about 5300 people in its plant. NRC's products are well accepted in the market and the company has gained a very good reputation in the market. The Company has a market share in all the three product-lines - VFY (Rayon), Nylon Tyre Cord Fabric (NTCF) & Chemicals. In its VFY & NTCF business NRC has the third largest market share. All these three product lines have been certified by the BVQI for ISO 9002.

Limited in 1946 with technical collaboration from M/s. Chemtex-USA for the manufacture of Viscose Filament (Rayon) Yarn. The Company gradually increased production capacity to 38 MT/day in Rayon Yarn manufacturing.

The three main product lines of the company are textile grade Viscose Filament Yarn, Nylon - 6 Tyre Yarn & Tyrecord Fabric and Chemicals.

All the following three products lines have been certified by the BVQI for ISO 9002.

• Viscose Filament Yarn

Technical Details Installed Capacity : 16000 MT PER ANNUM. Actual
Production: 11984 MT PER ANNUM. (2001-02) Deniers Produced : 40 D,
75 D, 100 D, 120 D, 150 D, 180 D, 225 D, 300 D, 360 D, 450 D, 600 D,
& 950 D in bright finish. Popular Colours: Red, Navy Blue, Special Green, Lemon yellow, Golden Yellow, Black, etc More than 140 colour shades.

The Company manufactures dull finish yarn in 120 D, 150 D and 300 D.
End Uses: Sarees and dress material, Jari, embroidery thread, ribbon, ropes, velvet, dull crepe cloth, fashion fabrics, furnishing fabrics.

• Nylon-6 Tyre Yarn & Tyrecord Fabric

Nylon Tyrecord was setup in 1975 with the technical collaboration of M/s Untika of Japan. Nylon division produces Nylon Filament Industrial yarn/Tyre-cord fabrics. Technical Details Installed

Capacity : 7500 MT PER ANNUM Actual Production: 5712 MT PER ANNUM
(2001-02)

Brief Process:

Caprolactum is polymerised in 'VK' tubes, nylon-chips are produced and then yam is spun in the conventional draw-twist process. Yam is converted on twisters/cablers & direct cablers into tyrecord and then woven on latest air-jet looms. Deniers Produced: 840D, 1260D, 1680D and 1890D.

Applications: Tyrecord fabrics in Tyres and yarn in industrial fabrics viz conveyor belting, geo-textiles, filters, chaffers, defense application fabrics, luggage fabric, inflatable boat fabrics, rubber reinforcement products etc.

• Chemicals.

The chemical division was set up in 1955 for the manufacture of 100 TPD Caustic Chlorine using mercury cell process with the collaboration of M/s De Nora of Italy. In line with the requirement of Pollution Control Board & our commitment to cleaner environment, 100 TPD Membrane Process Caustic Soda Plant was installed in 1995. In September 1997, the Mercury Cell House Plant Production was stopped & the plant was later scrapped off. On similar lines, although profitable, Carbon tetrachloride as well as Oleum products were discontinued & plants scrapped off.

Posted by FR at 5:45 AM  

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